Bioreactor Fermenter
Your Professional Bioreactor Fermenter Supplier
Since its establishment, Gaokangmedical-lab has developed into a comprehensive enterprise integrating chemical equipment R&D, production and process customization through continuous technological innovation and market expansion. The company is committed to the research and development and production of low-temperature extraction equipment for fats and oils, and undertakes complete sets of equipment for fats and oils.The main mechanical equipment includes subcritical extraction equipment, functional oils and fats equipment, plant protein equipment, marigold lutein equipment, etc.
Why Choose Us
Our Certificate
The company has passed ISO9001 quality management system certification, EU CE, SGS, TUV and other certifications.
Production Equipment
Gaokangmedical-lab has introduced world-class automated production equipments and production technologies, and continuously expanded its production capacity to meet customers' demands. The investment of advanced production equipment and software facilities makes the enterprise more internationalized and standardized.
Product Application
Since its inception in the fine chemicals, pharmaceuticals, plant extracts, biological preparations for the majority of customers to provide technical support and solution development. The company adheres to the principle of product-based, customer-first, to the material product characteristics as a reference benchmark, to develop the overall process solutions. The products are widely used in laboratories, scientific research institutions, universities, chemical enterprises, hospitals, new energy, agriculture, food, metallurgy, mining, construction, petroleum and other industries.
Good Service
Gaokangmedical-lab High-quality after-sales service, tracking usage, and positive feedback. Rapid response within 24 hours.
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Types of Bio Reactor Tank
Continuous stirred tank fermentor
A continuous stirred tank bioreactor is made up of a cylindrical vessel with a central shaft controlled by a motor that supports one or more agitators (impellers).
Airlift fermentor
The airlift reactor is generally used for gas-liquid or gas-liquid-solid contact devices. It is also known as a tower reactor.
Bubble column fermentor
The bubble column fermentor consists of a cylindrical vessel equipped with a gas sparger that pushes gas bubbles into a liquid phase or a liquid-solid suspension.
Fluidized-bed fermentor
Fluid bed bioreactors constitute packed beds with smaller particles. This prevents problems such as clogging, high liquid pressure drop, channeling, and bed compaction associated with packed bed reactors.
Packed bed fermentor
A packed bed fermentor is a bed of solid particles, having biocatalyst on or within, the matrix of solids.
Types of Stainless Steel Fermenter
|
TYPE |
DESCRIPTION |
|
Conical Fermenters |
These fermenters have a cone-shaped bottom that allows for easy separation of yeast and trub from the beer. |
|
Cylindrical Fermenters |
Straight-sided fermenters often used for larger batches. |
|
Unitanks |
Versatile fermenters that can also be used as a serving vessel, saving space and reducing the need for transferring beer between containers. |
|
Jacketed Fermenters |
Equipped with a cooling jacket to maintain optimal fermentation temperatures. |
|
Non-Jacketed Fermenters |
Standard fermenters without cooling jackets, suitable for smaller batches or controlled fermentation environments. |
Design and Customization of Stainless Steel Fermenter
|
FEATURE |
DESCRIPTION |
CUSTOMIZATION OPTIONS |
|
Material |
Common grades: 304, 316L stainless steel |
Choose grade based on price, durability needs |
|
Size |
Depends on batch size |
From 5 to 500 gallons usually |
|
Shape |
Conical or cylindrical are common |
Conical better for ales, cylinder better for lagers |
|
Lid |
Secures top opening |
Choose latched, screwed, pressure-sealed |
|
Thermometer |
Monitors interior temp |
Analog or digital options |
|
Cooling system |
Controls fermentation temp |
Integrated cooling jacket, glycol chiller, cooling band |
|
Racking arm |
Siphons clear beer from cone bottom |
Rotating, telescoping, height-adjustable |
|
Stand |
Holds fermenter in place |
Casters, adjustable legs, drip tray addon |
|
Valves |
Controls liquid outflow |
Sample valve, bottom valve, pressure relief valve |
|
Sight glass |
Shows activity/sediment level |
Plastic, glass or stainless |
Technical Parameters Of Bioreactor Tank
Culture mixing: The culture for the bioreactor must be mixed constantly and carefully to ensure the proper mixing of nutrients and maintain the suitable pH and temperature among cells. The mixing rate varies according to the organisms used for culturing.
Temperature and pH: Correct temperature and pH play crucial roles in the processes occurring in the bioreactor because culture cells and enzymes work efficiently in certain temperatures and pH.
Nutrient required: Depending on the bioprocess strategy, nutrients such as water, energy sources like glucose, carbon, salt, and other trace elements (e.g., vitamins) are either added gradually over time (in a fed-batch or continuous process) or made available at the start of a bioprocess (batch bioprocess).
Construction material: The materials (glass or stainless steel) used during construction should withstand the pressure and have to be anti-corrosive.
Ideal foam collector: The ideal bioreactor must have a foam controller to prevent various side effects caused by it.
Supplying air: The continuous stirring causes disturbance in nutrients and reduces bubbles’ size. So, it is essential to release the air molecules in the nutrient broth as air molecules are taken by the cell only when it dissolves in the nutrient solution.
Applications of Bio Reactor Tank
Some important applications of the Bio Reactor Tank are:
|
Type of bioreactor |
Applications |
|
Stirred tank fermenter |
Antibiotics, citric acid, Exopolysaccharides, cellulose, Chitinolytic enzymes, Laccase, Xylanase, Pectic, and pectate lyase, Tissue mass culture, Lipase, Polygalacturonases, Succinic acid |
|
Bubble column fermentor |
Algal culture, Chitinolytic enzymes |
|
Airlift fermentor |
Antibiotics, Chitinolytic enzymes, Exopolysaccharides, Gibberelic acid, Laccase, Cellulase, Lactic acid, Polygalacturonases, Tissue mass culture |
|
Fluid bed fermentor |
Laccase |
|
Packed bed fermentor |
Laccase, Hydrogen, Organic acids, Mammalian cells, |
|
Photobioreactor |
Wastewater treatment, water quality management, remediation of contaminated soil |
|
Membrane bioreactor |
Alginate, Antibiotic, Cellulose hydrolysis, Hydrogen production, Water treatment, VOCs treatment |
Fermenter vessel: Most fermented containers are made of glass and stainless steel to reduce pressure and corrosion. It provides a workable environment for production.
Heating and cooling apparatus: The cooling jacket and silicon in a reactor help to remove excess heat, while internal coils provide heat during fermentation.
Feed ports: The silicon tubes are available for adding nutrients and acid/alkali for fermentation.
Foam control: The foam produced during the fermentation process has many side effects like it decreases efficiency, and productivity, degrading product quality, and many more.
Valves: In the fermenter, valves regulate the liquid flow. Most of the reactor contains at least three valves in it.
Sparger: It is used in introducing sterile air to a fermentation vessel. It also aids in providing the vessel with the correct aeration.
Impeller: The role of an impeller in a fermenter is to distribute microbial cells in a nutrient media evenly and also to reduce the bubbles produced with the help of impeller blades.
Computer: Modern automated and semi-automated software programs are used for collecting data, monitoring, and controlling the process.
Baffles: Baffles are the metal stripes attached to the wall of the container to prevent vertex and improve aeration in the fermenter.
Regulator: This device is used to control and maintain the temperature, pH, nutrients, oxygen concentration, and product concentration.
Packaging and delivery
|
Selling Units |
Single item |
|
Single package size |
XX cm |
|
Single gross weight |
kg |
FAQ
As one of the leading bioreactor fermenter manufacturers and suppliers in China, we warmly welcome you to buy high-grade bioreactor fermenter made in China here from our factory. All machines are with high quality and competitive price.