Product Overview
The emulsifying homogenizer is a state-of-the-art equipment widely used in the food, cosmetic, pharmaceutical and chemical industries. Its unique working principle and diverse applications provide efficient and homogeneous emulsification and homogenization solutions for several industries.
Main Features
Efficient mixing and dispersing: Through the shear force generated by mechanical action, the dispersed phase is torn into particles dispersed in the continuous phase to form emulsion or paste-like homogeneous material.
Vacuum operation: the emulsification and homogenization process can be carried out in a vacuum state, which reduces the mixing of air bubbles and improves product quality.
Aseptic manufacturing: suitable for products with high hygiene requirements, ensuring the production of emulsions and creams under aseptic conditions.
Particle size control: able to accurately control the particle size of the dispersed phase, generally less than 2μm, to improve product stability and uniformity.
Strong adjustability: the emulsification strength can be adjusted according to different product needs to meet a variety of process requirements.
High efficiency and energy saving: large processing capacity, suitable for industrialized continuous production, time saving, high efficiency and low energy consumption.
No dead-end design: 100% of the material passes through the dispersing shear, eliminating the quality difference between batches.
Low noise, smooth operation: short distance, low head conveying function, to ensure that the production environment is quiet.
Automatic control: easy operation, realize automatic production process.
Easy maintenance: simple structure, easy to use and maintain.
Working Principle
The working principle of emulsifying homogenizer is mainly based on the following key mechanisms:
- Shearing effect: the rotor rotating at high speed generates strong shearing force, tearing large liquid droplets into smaller ones.
- High-speed rotation: The turbulence and eddy currents generated by the high speed rotation of the rotor promote further dispersion and mixing of the droplets.
- Pressure change: When the liquid passes through the narrow gap between the rotor and stator, the pressure change helps the droplets to disperse.
- Impact effect: The impact between the rotor and stator breaks the droplets, reduces their size and improves emulsion stability.
- Thermal effects: Heat generated by friction and shear can sometimes promote chemical reactions or physical changes that need to be controlled with cooling measures.
- Continuous or batch operation: suitable for large-scale industrial production or small-scale production in the laboratory.
Application areas
Food industry
- Manufacturing of ketchup, peanut butter, flavorings, baby food, etc.
- Dairy processing, such as high-end milk protein concentrate production.
- Soymilk production, crushing the soy flavor and enhancing the taste.
- NFC orange juice production, refining the pulp and enhancing color and stability.
- Meat processing, such as emulsified meat production, improve yield.
Cosmetic industry
- Snow cream, beauty cream and other emulsion and cream products production.
- Uniform dispersion of granular ingredients such as pigments, pearlescent powder.
- Mask, foundation and other detailed product preparation.
Pharmaceutical industry
- Oil cream, ointment, emulsion, lotion, suppository and other pharmaceutical preparation.
Chemical industry
- Coating, coloring agent and other chemical products production
Other
- Biomedical field, cell pulverization, release of intracellular products.
- Complex product production for personal care products, pharmaceuticals, chemicals and food industry.
Conclusion
Emulsifying homogenizers have become indispensable in the food, cosmetic, pharmaceutical and chemical industries due to their high efficiency, homogeneity, energy saving and environmental friendly features. We are committed to providing you with the best quality products and services to meet your production needs and promote your business development. For more information or to purchase products, please feel free to contact us.
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