What is the difference in processing steps between supercritical CO2 extraction of tea polyphenols and decaffeination in green tea?

Jan 02, 2025 Leave a message

What is the difference in processing steps between supercritical extraction of tea polyphenols and decaffeination in green tea?

 

The main differences between supercritical carbon dioxide (SC-CO2) extraction of tea polyphenols from green tea and decaffeination in terms of processing steps are as follows:

Tea polyphenols&decaffeination

Pre-treatment steps

 - **Tea polyphenol extraction**: green tea usually needs to be dried and crushed in order to increase the air permeability of the tea leaves so that SC-CO2 can better contact with the tea leaves.
- **Decaffeination**: In the decaffeination process, tea leaves may need to be infiltrated with an ethanol solution not exceeding 70% for 1-4 hours as a pre-treatment step, in addition to drying and crushing.

Extraction conditions

- **Tea polyphenol extraction**: process conditions such as pressure, temperature, time, and type and amount of entrainer are optimised by one-way and orthogonal tests. For example, the optimal conditions may be pressure 35 MPa, kettle temperature 50°C, static extraction time 1 hour, and dynamic extraction time 1 hour.
- **Caffeine removal**: Optimal process conditions may include an extraction temperature of 60°C, an extraction pressure of 28 MPa, an extraction time of 3.5 hours, and a water addition of 20%.

Post-extraction treatment

- **Tea polyphenol extraction**: the extracted tea polyphenols may require simple vacuum freeze-drying to obtain tea polyphenol products with a high content of meso-catechins.
- **Caffeine removal**: CO2 with caffeine is sent to a wash tank to transfer the caffeine to the aqueous phase, then the caffeine is recovered by distillation and the CO2 is recycled.

Target Components

- **Tea polyphenol extraction**: the goal is to extract tea polyphenols, so the optimisation of the process parameters mainly revolves around increasing the extraction rate of tea polyphenols.
- **Caffeine removal**: the goal is to remove caffeine, so the process parameter optimisation mainly revolves around improving the caffeine removal rate.

Exploring the application of supercritical fluid extraction SFE in the extraction of essential oils11


- Both methods are considered environmentally friendly and safe as they do not involve the use of harmful chemicals and the CO2 can be recycled.

These differences reflect the different objectives and optimisation directions of the two extraction processes, as well as the consideration of the physico-chemical properties of the different components.

If you want to know more about supercritical carbon dioxide (SC-CO2) extraction of tea polyphenols from green tea and decaffeination,pls contact us by email with info@gaokangmedical-lab.com!