The design and construction of a collagen manufacturing line involves a variety of technologies and equipment, including the following:
Raw material selection and pre-treatment:
Collagen production can use a variety of raw materials, such as chicken breast cartilage, animal bones, and fish skin.
The production process of animal protein usually includes steps such as boiling, ion exchange, enzymatic digestion, decolourisation, filtration and concentration, and spray drying.
Production process:
Traditional collagen extraction methods include hydrolysis and enzyme digestion. Enzymatic method is a popular method, and its process includes cleaning, enzymolysis, filtration, filling, concentration, spray drying and so on.
The production of recombinant collagen, on the other hand, adopts genetic engineering technology through microbial fermentation system. Its production process includes the steps of strain resuscitation and culture, amplification, fermentation production and separation and purification.
Equipment and Technical Support:
Collagen production line needs to be equipped with advanced production equipment, such as dryer, fluid bed dryer, plate and frame filter, ultrafiltration concentrator and so on. We provide a full range of services from process package design to equipment manufacturing, installation and commissioning as well as technical training.
Scale production:
Application areas:
Collagen is widely used in medical, medical beauty, skin care and other fields. For example, absorbable collagen sutures are prepared from highly purified type I collagen with good tensile strength and histocompatibility.
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We design and manufacture extraction prodcution line for users in need of a simple device for small amounts of extract, as well as more complex equipment for industrial use. Our offer includes preprocess(dryer /grinder) ,coating machine ,package machine and process systems where the substance used as solvent is either a volatile hydrocarbon (butane extraction), an alcohol (alcohol extraction), or CO2 (supercritical extraction). Given the investment cost, complexity of use, and extract quality, each system has some advantages and disadvantages.
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