Spray Dryers
Spray Dryers

Spray Dryers

Spray Dryers is a systematic technique applied to the drying of materials, which is mainly used to obtain dried products by atomising solutions, emulsions and other diluted materials and then rapidly vaporising them in contact with hot air. This technology has a variety of advantages, including the ability to directly dry the solution or emulsion into powder or granular products, eliminating the need for evaporation and crushing processes.
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At AnYang Gaokang Medical Co., Ltd, we pioneer advanced spray drying technology, transforming liquid feedstocks into high-quality powders with unmatched efficiency and reliability. Our spray dryers represent the pinnacle of this technology, designed to meet diverse industrial needs from pilot-scale R&D to full-scale production.

 

Core Technology & Superior Advantages

 

Spray drying is a continuous process where we atomize your solution, emulsion, or suspension into fine droplets. These droplets instantly contact controlled hot air, rapidly evaporating moisture to yield free-flowing powder or granular product. This elegant solution delivers critical benefits:

  • Exceptional Drying Speed: Our precision atomization creates thousands of fine droplets, massively increasing surface area. This enables 90-95% moisture evaporation instantly upon contact with hot air, with total drying times between 5-30 seconds.
  • Gentle Handling for Sensitive Materials: While utilizing high inlet temperatures (140-350°C), the evaporative cooling effect ensures your material itself experiences significantly lower temperatures, close to the air's wet-bulb temperature. This makes our dryers ideal for heat-sensitive products like pharmaceuticals, enzymes, and food ingredients, preserving vital properties.
  • Unmatched Product Versatility: We efficiently dry feedstocks with solid contents ranging from 0% to 60%. By precisely controlling process parameters, we help you achieve powders with tailored characteristics – specific particle size distribution, morphology, density, dispersibility, polymorphism, and flow properties – from high-value synthetics to bulk chemicals.
  • Streamlined Process: Eliminate separate evaporation and grinding steps. Our technology directly converts liquids into your desired dry product form, saving time, energy, and operational complexity.
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Technical Excellence

 

Our robust spray dryers are built for performance and longevity. Key specifications across our range include

 

Model LPG-5 LPG-10 LPG-25 LPG-50 LPG-100 LPG-150 LPG-200~2000
Max. Evap. (kg/h) 5 10 25 50 100 150 200 - 2000
Speed (rpm) 25,000 25,000 18,000 18,000 18,000 15,000 8,000 - 15,000
Diameter (mm) 50 50 100 120 140 150 180 - 340
Heat Source Electric Elec. + Steam Elec. + Steam, Oil, Gas
Elec. Power (kW) 9 20 36 63 81 99 Custom
Dimensions (m) 1.8x0.93x2.2 3.2x1.5x2.4 3x2.7x4.26 3.7x3.2x5.1 4.6x4.2x6 5.5x4.5x7 Custom
Outlet Temp (°C) 80-90 80-90 80-90 80-90 80-90 80-90 80-90

 

  • Inlet Temperature: 140-350°C (adjustable per model/application).
  • Dry Powder Recovery Rate: High efficiency cyclone or bag filter systems ensure maximum product yield.
  • Centrifugal Atomization: Utilizing either compressed air transmission (smaller models) or robust mechanical transmission for consistent, reliable droplet formation.

 

Engineered for Precision & Reliability

 

Beyond core specs, our spray dryers integrate critical features for superior performance: 

Spray Dryer
Nozzle

 

Proprietary Nozzle System
 
Featuring our self-designed SUS 304/316 Stainless Steel nozzles with integrated automatic needle cleaners to prevent blockages and ensure uninterrupted operation.
Spray Dryer 1
SUS 304/316 Stainless Steel
Premium Construction

 

Contact parts (spray chamber, ducting, cyclone) crafted from high-quality SUS 304/316 stainless steel, guaranteeing a contaminant-free drying environment essential for food, pharma, and fine chemicals.
 
Spray Dryer 2

Precise Feed Control

 

Peristaltic pump allows accurate adjustment of feed rate, accommodating sample volumes as low as 30ml for research and development.
Spray Dryer3
Intuitive Operation
 
User-friendly LCD touch screen interface provides real-time parameter display and control. Advanced PID constant temperature control technology ensures precise and stable process conditions.

Your Partner in Drying Innovation

 

Our spray dryers deliver consistent, high-quality results. We combine proven engineering with adaptable heat sources and precise control to meet your specific drying challenge. Experience the difference precision spray drying makes. Contact AnYang Gaokang Medical Co., Ltd today to discuss your application.

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