Fluidized Granulator

We design and build fluidized granulator that are the cornerstone of efficient particle processing across pharmaceuticals, food, chemicals, and beyond. Our commitment is to deliver equipment that transforms powdered materials into consistent, high-quality granules through advanced fluidization technology and precise process control. Here's how our granulators deliver value:

• Optimized Processing Volume (100L): Engineered for significant batch sizes while maintaining optimal fluidization dynamics.
• High Batch Capacity (30 kg/batch): Maximize your production output efficiently within each cycle.
• Powerful & Efficient Airflow (11 kW Fan): Our robust 11 kW fan generates the necessary air volume and velocity to achieve and sustain the perfect fluidized state for uniform mixing and drying.
• Reliable Spray Systems (0.6 MPa Compressed Air, 0.9 m³/min Consumption): Utilizing 0.6 MPa compressed air at a controlled 0.9 m³/min, our precision nozzles deliver consistent, finely atomized binder spray – critical for uniform granule formation and coating.
• Effective Drying & Heating (42 m² Steam Heater, 0.4-0.6 MPa Steam, 11 kg/h Consumption): Featuring a substantial 42 m² steam heating surface, our granulator efficiently utilizes steam (at 0.4-0.6 MPa, consuming approx. 11 kg/h) to provide rapid, controlled drying and thermal processing essential for product quality.

• Superior Fluidization: We ensure powders are lifted and suspended uniformly by precisely controlled airflow, creating the ideal "fluid-like" bed essential for homogeneity.
• Precision Granulation & Coating: Atomized binder is sprayed uniformly (top, bottom, or tangentially) onto the fluidized particles. Controlled wetting and agglomeration lead to granules with your desired characteristics.
• Integrated Drying/Curing: Simultaneous drying by the heated fluidizing air stream efficiently removes moisture or solvent, yielding dry, stable granules ready for the next step – all in one vessel.

Pharmaceutical industry

• Granule preparation for tablets and capsules;
• Coating (such as slow-release or enteric coating);
• Drying and granulation of Chinese medicine extracts.

Food industry

• Granulation of milk powder, instant drinks;
• Granulation of seasonings.

Chemical industry

• Granulation of catalysts, fertilizers;
• Preparation of powder coatings.

According to the spray direction and process demand, fluidized granulator can be divided into:

• Top spray type: the nozzle is located at the top of the fluidized bed, suitable for conventional granulation or coating.
• Bottom spray type : the nozzle is located at the bottom, the particle movement path is controllable, suitable for precision coating or slow-release preparations.
• Tangential spraying type: High efficiency mixing is realized by rotating airflow and lateral spraying, suitable for high-density granules.

• Unmatched Efficiency: Combine mixing, granulation, and drying into a single, streamlined operation, drastically reducing your processing time.
• Exceptional Granule Uniformity: Advanced fluidization guarantees consistent particle size and density distribution batch after batch.
• Precision Process Control: Fine-tune temperature, airflow, humidity, and spray rates with confidence for reproducible results.
• Broad Material Compatibility: Successfully handles challenging materials, including heat-sensitive or cohesive powders.
• Engineered for Sustainability: Closed-loop designs minimize dust emissions and solvent loss, supporting cleaner production.

We work closely with you to select the right fluidized granulator based on your material properties, target granule size, required throughput, and need for coating or complex drying. Our equipment is designed for reliability, and we emphasize operational best practices like maintaining optimal airflow/temperature, regular nozzle and filter maintenance, and precise binder control to ensure peak performance and longevity.

Let us equip you with the fluidized granulation technology that drives efficiency, quality, and innovation in your processes. Contact us to discuss your specific application.

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