Pharmaceutical Granulator
Pharmaceutical Granulator

Pharmaceutical Granulator

Our GK Series fluid-bed pharmaceutical granulator deliver precision mixing, granulation, and drying in a single cGMP-compliant system. Designed for scalable pharmaceutical production, they ensure superior particle quality and process efficiency for both R&D and manufacturing applications.
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Core Technology & Process Integration

 

Our GK Series represents the industry benchmark for integrated pharmaceutical processing. We engineer these systems to seamlessly combine mixing, granulation, and drying within a single contained vessel. This "one-pot" processing approach eliminates intermediate handling steps, significantly reducing contamination risks and operational costs while protecting operators from exposure to potent compounds.

 

Unmatched Scalability & Process Transfer

 

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We provide a complete range of solutions supporting every development stage:

R&D Models (GK-3, GK-5): Enable robust formulation development and DoE studies with minimal API consumption

Pilot Systems (GK-15, GK-30): Offer ideal platforms for process optimization and scale-up trials

Production Units (GK-60 to GK-500): Deliver unmatched capacity (up to 750kg/batch) and efficiency for commercial manufacturing
Our consistent technology platform ensures seamless, predictable scale-up from laboratory to production.

 

Advanced Process Control & QbD Implementation

 

We integrate sophisticated control systems that exceed basic parameter monitoring:

  • PAT Integration: Ready-to-connect ports for NIR probes, laser particle analyzers, and RH sensors
  • Data Integrity: Full 21 CFR Part 11 compliance with electronic batch records and audit trails
  • QbD Enablement: Real-time monitoring and control of Critical Quality Attributes (CQAs) for true Quality by Design implementation

 

Superior Engineering for Product Performance

 

Our technical specifications translate directly to product quality:

  • Precision Fluidization: Advanced air distribution systems (1000-8000 m³/h) ensure homogeneous fluidization for uniform granule formation
  • Flexible Heating Options: Choose between electric (to 36 kW) or steam heating (to 451 kg/h) for optimal thermal transfer
  • Gentle Processing: Maintain precise temperature control (RT-120°C) for even the most heat-sensitive APIs

 

Compliance & Hygienic Design

 

We build every fluid-bed pharmaceutical granulator to exceed regulatory expectations:

  • cGMP/FDA Compliance: Full documentation and validation support
  • Hygienic Construction: Electropolished surfaces, quick-release parts, and non-shedding seals
  • CIP/SIP Systems: Automated cleaning and sterilization validation packages available

 

Application Expertise & Technical Partnership

 

We deliver more than fluid-bed pharmaceutical granulator- we provide complete process solutions:

  • Formulation Support: Expertise in everything from immediate-release to controlled-release formulations
  • Process Optimization: Dedicated application scientists to maximize your productivity
  • Global Service & Support: Comprehensive installation, training, and maintenance programs worldwide

Return on Investment

 

Our fluid-bed pharmaceutical granulator deliver measurable financial benefits:

  • Reduced Cycle Times: Simultaneous processing steps cut total processing time by up to 40%
  • Higher Yield: Closed processing minimizes product loss
  • Lower Validation Costs: Standardized validation packages reduce qualification time
  • Energy Efficiency: Optimized thermal systems significantly reduce utility consumption
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Technical Specifications Overview

 

Our GK Series offers tailored solutions for every requirement:

  • Capacity Range: 1.5-750 kg per batch
  • Processing Volumes: 12-1500L chamber options
  • Air Handling: 1000-8000 m³/h with precise pressure control (375-950 mmH₂O)
  • Heating Flexibility: Electric or steam heating configurations
  • Control System: Fully automated with recipe management and data logging

More processing capacity can be customized according to your needs.

 

We invite you to experience the GK Series difference through a personalized consultation and product demonstration. Our technical team stands ready to address your specific application challenges and demonstrate how our technology can enhance your manufacturing capabilities.

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