Small Vial Filling Machine

Small Vial Filling Machine

Our small vial filling machine is commonly used in laboratories and small production environments for filling a variety of liquids such as eye drops, vaccines, syrup and iodine.
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Product Description

 

We engineer filling systems for pharmaceutical manufacturers who demand uncompromising speed and accuracy. The ​​​​small vial filling machine delivers ​​6,000-12,000 vials/hour​​ with ISO 14644 Class 5 compliance, creating sterile single-dose units with pharmaceutical-grade precision.This production line consists of three main parts. This kind of production line is composed of three main parts:

 

VIVAL ULTRSONIC WASHING MACHICE

Ultrasonic vertical washing machine

 

 It is used for preliminary cleaning of antibiotic bottles, including ultrasonic washing and alternating water and air jet rinsing, which has good cleaning effect and saves energy.
The cleaning effect is good and energy saving.

Sterilization Oven dryer 

 

Sterilization dryer: responsible for drying and sterilizing the bottles, adopting the principle of hot air laminar disinfection to sterilize the containers and remove the pyrogens, and can be equipped with circulating water cooling device and differential pressure automatic balance adjustment system.
The system can be equipped with circulating water cooling device and automatic balance adjustment system of differential pressure

GMS-Tunnel-Oven
516

Filling and corking machine

 

Filling and corking machine: It is responsible for filling and sealing, adopting full servo-driven bottle conveyor, linear tracking filling and linear corking, and can automatically complete the processes of bottle management, bottle feeding, empty bottle weighing, filling, weighing after filling, corking, corking, rejecting substandard products and discharging bottles.

Efficiency leap Precision and stability

 

High degree of automation: reduce manual operation and improve production efficiency.
High precision: Ensure precise filling volume and avoid material waste.
Easy to clean and maintain: meets hygiene requirements, easy to clean and maintain.
Flexibility: able to adapt to different types and sizes of containers and caps.

CAPPING

features

 

The Small vial filling machine has the following features:

• ​​Complete Aseptic Processing​​ – Isolator option available (Grade A/B)
• ​​Critical Features:​

- Peristaltic pump filling (0.5-5ml range)

- 100% weight verification station

- Vision inspection (optional 0.1mm defect detection)

 

Product parameters

 

Model Production line Suitable size Output(max) Power Net weight Overall size
GKKZ I GKCXQ 40 2.25ml 6000-12000 pcs/h 69.8KW 7500Kg 9930×2500×2340mm
GKRSM 620/44
GKKGF 8
GKKZII GKCXQ 60 2.25ml 8000-18000 pcs/h 85.8KW 8000Kg 10830×2500×2340mm
GKRSM 620/60
GKKGF10
GKKZ III GKCXQ 80 2.25ml 10000-24000 pcs/h 123.8KW 8100Kg 10830×2500×2340mm

about us

SMALL VIVAL CAPPING MACHINE
-316L stainless steel vacuum chamber
- 316L High Precision and Sealing Needle
- 316L Plug Insertion Bar -
316L Plugging Sleeve - 316L Filling Needle Sleeve - PEEK Vacuum Chamber Sleeve
-Filling needle overload sensor alarm -Plug reversal sensor alarm
FILLING
3161 stainless steel center disc clamping device -X/Y fully automatic
high precision moving servo axis -Siemens CPU control unit and Siemens servo controller and servo axes
and Siemens servo controllers 
SMALL VIVAL WASHING MACHINE
Full servo filling system accuracy up to ±1% high precision ceramic piston pump more suitable for high viscosity

 

Complete Vial Processing Solutions​

​Upstream​​ – Vial washer and depyrogenation tunnel

​Downstream​​ – Labeling and serialization modules

​Validation Package​​ – Full IQ/OQ/PQ documentation

 

 

 

 

 

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