Here at AnYang Gaokang Medical Co., Ltd, we engineer evaporation solutions that tackle specific challenges. Our specialized single effect falling film evaporator is designed explicitly for efficient ethanol separation and recovery from your process streams. We understand that ethanol's volatility demands a different approach compared to standard aqueous evaporators. That's why our design focuses on optimized evaporation under vacuum with robust condensation for maximum solvent recovery.
Engineered for Superior Ethanol Handling
- High-Efficiency Recovery: Achieve consistent 90-95% single-pass ethanol recovery rates.
- Optimized Thermal Design: Precisely sized evaporation areas capitalize on ethanol's low boiling point under vacuum, while larger condenser heat exchange areas ensure effective vapor recovery, often utilizing multi-stage cooling.
- Sanitary & Durable: Constructed from high-grade S304/S316 stainless steel for longevity and compliance with sanitary requirements.
- Gentle Processing: Short residence times protect heat-sensitive components within your product.
- Operational Control: Real-time monitoring of vacuum levels, temperatures, and feed speeds ensures process stability and optimal performance.
- Compact Powerhouse: Delivers significant evaporation capacity (see specs below) within a remarkably small footprint.
- Multi-Solvent Capable: While ideal for ethanol, our evaporators can be factory-adjusted for compatibility with solvents like hexane and heptane.
- Cost-Effective Cooling: Features dual-stage plate heat exchangers designed to integrate efficiently with water cooling towers, significantly reducing your overall equipment and operational power costs.
- Complete Solutions: We offer turnkey systems, providing necessary support equipment like chillers, heaters/steam generators, and vacuum pumps.
- Quality Standards: Optional upgrades are available to meet Engineering Peer Review, GMP, and UL standards.
Reliable Performance Specifications (Typical Operating Parameters)
| Parameter | Model 1 | Model 2 | Model 3 | Model 4 | Model 5 | Model 6 |
|---|---|---|---|---|---|---|
| Evaporation Capacity (kg/h) | 1200 | 3200 | 4800 | 5400 | 6300 | 7000 |
| Feed Concentration (%) | 11.5-12 | (Custom) | ||||
| Product Concentration (%) | 45-48 | (Custom) | ||||
| Steam Pressure (MPa) | 0.6-0.8 | |||||
| Steam Consumption (kg/h) | 800 | 1200 | 1600 | 1790 | 2060 | 2200 |
| Evap. Temp. (°C) - 1st Effect | 70* | |||||
| Evap. Temp. (°C) - 2nd Effect | 57* | |||||
| Evap. Temp. (°C) - 3rd Effect | 45* | |||||
| Heating Temp. (°C) - 1st Effect | 80 | |||||
| Heating Temp. (°C) - 2nd Effect | 70 | |||||
| Heating Temp. (°C) - 3rd Effect | 57 | |||||
| Cooling Water (kg/h) | 15 | 21 | 36 | 41 | 47 | 52 |
| Total Electric Power (kW) | 28.5 | 32.5 | 32.5 | 44 | 44 | 46 |
(Temperatures can be designed according to customer demand)
Flexible & Scalable: We offer a range of models, starting from compact single effect falling film evaporator like our GK-100 (100L/h ethanol evaporation) to larger single effect falling film evaporator handling 7000 kg/h. Our design allows for continuous feeding and discharging, supported by optional liquid transfer pumps.
Our Commitment: At Anyang Gaokang Medical, our growth stems from dedicated engineering and a relentless focus on innovation. We've evolved into a leader by providing advanced production technology and excellent service, directly addressing the needs of both domestic and international markets. Let us provide you with a reliable, efficient solution for your ethanol recovery and concentration challenges.
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