lab scale crystallizer

lab scale crystallizer

We design ​​compact, high-performance lab scale crystallizer​ for research, process development, and small-batch production. Our system ensures ​​precise temperature control, efficient mixing, and repeatable results​​—ideal for pharmaceuticals, fine chemicals, and specialty materials.
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Technological principle

After adding material in the lab scale crystallizer, cryogenic circulating fluid is injected through the jacket, the material is fully cooled and crystallized under the stirring action, the separated material is put into the filter through the bottom valve of the kettle body, and the material filter cake is obtained by vacuum filtration. The mother liquor flows through the pipe to the mother liquor receiving pipe tank. After the cake is removed, the mother liquor can be transferred to the crystallizing kettle by pipeline, and the heating function of the heating and refrigeration cycle is turned on to concentrate the mother liquor and distill it. After concentration, the mother liquor can be re-crystallized and filtered in the crystallizer to obtain the recovered material.

 

Products Pictures

50L 100L 200L lab crystallizer equipment crystallization tank crystallization setup with stainless steel 316

details

Products Specifications

 

Model GK-50L
Stirring tank Net volume 50L
Parts in contact with the materialis SS316; The rest is SS304
magnetic seal
Stirring power: 750W,
frequency conversion speed regulation;
Circulating heating of jacket, 70mm heat insulation layer outside the jacket;
One pressure gauge and temp sensor
One inlet, DN15, with one ball valve;
One gas proctection port, DN15, with one ball valve;
Inlet and outlet of jacket DN25.
Condenser Heat exchange area 1m2
Material:Stainless steel 304
Refrigerant import and export DN20
Filter tank and filter Φ400×200mm(25L)
50 um filter plate + filter cloth (the precision can be customized)
Vacuum insulation.
With observation window
Collection tank Volume:30L
Material:Stainless steel 304
With observation window
Mother liquor tank Volume:30L
Material:Stainless steel 304
With observation window
Controller box Explosion-proof controller and motor

 

Key Components

The lab scale crystallizer main cludes following components:

1. Stirring Tank​​
• ​​Material:​​ Glass or stainless steel (316L) for corrosion resistance
• ​​Design:​​ Jacketed for temperature control (±0.5°C accuracy)
• ​​Agitation:​​ Adjustable-speed stirrer (PTFE or stainless steel impeller)
​​2. Condenser​​
• ​​Efficient Cooling:​​ Vertical or coiled design for optimal vapor condensation
• ​​Material:​​ Borosilicate glass or stainless steel
• ​​Coolant Options:​​ Water, glycol, or cryogenic circulation
​​3. Filter Tank & Filter​​
• ​​Filtration Type:​​ Vacuum or pressure-assisted (0.2–10 µm membrane options)
• ​​Material:​​ Chemical-resistant PTFE, PP, or stainless steel
• ​​Quick-Release Design​​ for easy sample collection
​​4. Collection Tank​​
• ​​Capacity:​​ Scalable from 1L to 20L
• ​​Graduated Marks​​ for precise volume measurement
• ​​Leak-Proof Seal​​ to prevent solvent loss

 

application of lab scale crystallizer

• Pharmaceuticals:​​ API crystallization, polymorph screening
• ​​Chemicals:​​ Purification, salt formation, nanoparticle synthesis
• ​​Food & Materials:​​ Sugar crystallization, specialty coatings

 

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