Vial Filling Machine
Vial Filling Machine

Vial Filling Machine

Our vial filling machine can be customized to meet your batch size, filling volume, and regulatory requirements, providing reliable and repeatable performance for pharmaceutical and biotechnology applications.
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Product Description

 

We supply a complete, GMP‑oriented vial filling machine.The integrated sequence-ultrasonic washing, depyrogenation/drying, and filling–sealing-delivers consistent output with minimized manual handling and straightforward validation.

Vertical Ultrasonic Washer: multi‑stage cleaning with ultrasonic action, internal/external rinsing, and air evacuation to remove particulates and residues before sterilization.
Sterilizing and Drying Machine: laminar‑flow hot‑air depyrogenation with preheating, high‑temperature zone, and cooling sections; prepares containers for aseptic filling.
 Ampoule Filling and Sealing Machine: servo‑controlled dosing, anti‑drip nozzles, optional nitrogen overlay (pre/post fill), and hermetic sealing for reliable break‑resistance.

filling capping and labeling machine

Product parameters

 

Applicable specifications 1-20ml B type ampoules which meets the standard of GB2637.
Maximum capacity 7,000-10,000pcs/h
WFI consumption 0.2-0.3Mpa 1.0 m3/h
Compressed air consumption 0.4Mpa 50 m3/h
Electric capacity CLQ114Vertical ultrasonic washing machine:15.7KW
RSM620/60 Sterilizing and drying machine 46KW, heating power: 38KW
AGF12 Ampoule filling and sealing machine 2.6KW
Dimensions CLQ114Vertical ultrasonic washing machine:2500×2500×1300mm
RSM620/60 Sterilizing and drying machine:4280×1650×2400mm
AGF12 Ampoule filling and sealing machine:3700×1700×1380 mm
Weight CLQ114Vertical ultrasonic washing machine:2600 Kg
RSM620/60 Sterilizing and drying machine:4200 Kg
AGF12 Ampoule filling and sealing machine:2600 Kg

 

features

 

Our vial filling machine has following mainly features:

Integrated line layout: ultrasonic pre‑wash, depyrogenation tunnel, and filling‑sealing in a straightforward configuration that is easy to validate and maintain.
Gentle and accurate filling: servo‑driven piston/peristaltic pump options with anti‑drip nozzles; volumetric control ensures consistent fill volumes and minimized overfill.
Process control: no‑vial‑no‑fill​ and no‑vial‑no‑stopper​ logic standard; optional nitrogen purging​ before/after filling and laminar flow​ protection available.
Cleanable design: contact parts in SUS316L​ and medical‑grade silicone; smooth surfaces and drainable passages simplify CIP/SIP preparation.
Operator‑friendly HMI: intuitive touchscreen with recipe storage, batch counters, and service diagnostics for fast changeovers and minimal downtime.

 

application

 

The vial filling machine we have designed is suitable for small-scale trial production and commercial production in multiple industries.

Biotechnology and advanced therapies​:Supports biologics, enzymes, monoclonal antibodies, and mRNA vaccines, as well as diagnostic reagents​ and research samples.

Veterinary medicines​:Suited to animal vaccines, anti‑parasitic injectables, and nutraceutical supplements​ for companion and livestock health.

Diagnostics and clinical laboratories​:Reliable for buffers, reagents, and sample preservatives​ used in PCR kits​ and other in‑vitro diagnostics. The system delivers repeatable filling accuracy and supports integration with inspection and packaging modules for streamlined lab‑to‑production workflows.

Application

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Test Report

 

 

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